CODESYS PLC Chicken Counter -- 2

@stolzenterprises

The professional with 16 years of experience in Industrial Automation. Development,Commissioning of PLC Control System, HMI and SCADA^^ ◾ PLC-Siemens [S7-1500F/H, S7-400, S7-400F/H/R, S7-300, S7-1200, S7-200, S5, TI PLC, LOGO!] Rockwell [(Allen Bradley)- SLC500,MicroLogix,CompactLogix.] Schneider [Zelio, M171/72] Automation Direct [DirectLogic Click PLC] Unitronic [V200-18-E3XB Controller] Delta [Delta DVP ES2] ◾HMI-Siemens ** Weintek ** Kinco ** Unitronics ** Hitachi ** Schneider ** Wecon ** DeepSeaElectronics ◾SCADA -WinCC ** In-Touch Wonderware ** Citect ** Ignition ◾ Industrial Networks-PPI-MPI ** Profibus ** AS-i ** Profinet ** Ethernet ** Modbus RTU/Modbus TCP ◾ OPC -PC Access ** OPC Scout ** OPCUA ** Metrikon ** Kepware ◾ Project Documentation-ISA88/95, GAMP, 21CFR Part11, VP, URS, FRS, DS, IQ, OQ, PQ, SOP. ◾ Programming Languages -C# ** VBA  ** VB.net ** Javascript ◾ Raspberry pi ** Raspi Camera ◾ Networking Devices - Siemens ** Teltonika

@cesur135

As a seasoned industrial automation specialist, I strongly believe that my vast experience in the field of process automation and using different PLC systems such as SIEMENS, DELTA, ABB, and OMRON condition me to ensure not only the success of this counting routine project but also its smooth integration within your existing infrastructure. Having worked on various projects involving similar IP-rated sensors, I am familiar with critical washdown areas and can effectively handle hygiene requirements. Furthermore, delivering fully commented CODESYS ladder or structured text routines and precise tag lists aligned with your need for real-time data tracking is something I have accomplished consistently across several projects. Apart from technical competence, reliability and dedication to quality are at the core of my work ethic. To ensure the counter's accuracy, I am committed to conducting trace process tests and validating their accuracy during a dry-run according to a test plan that I will provide. This way we can spot any issues beforehand and optimize the counting precision.

@abdf2010

Hello, I am interested in your project, CODESYS PLC Chicken Counter -- 2. I've successfully completed projects involving Electronics, Microcontroller, Electrical Engineering before. Happy to discuss the details whenever works for you.

@jefereng

Hello. 1. What is the expected line speed / maximum legs per minute, so the debounce and edge-detection timing can be designed correctly? 2. How should the PLC handle two leg counts = one bird when one leg is missed, double-detected, or the line stops between two counts? 3. Where should the daily reset button be located logically: physical panel pushbutton only, SCADA reset only, or both with permission/interlock? 4. What data must be sent to SCADA? 5. What exact PLC model/runtime will run the CODESYS program, and what CODESYS version is required? Regards Jeferen

@Shrutibimpl

Hello There, As per my understanding you want an automated poultry counting system using CODESYS and IFM sensors to provide accurate real time throughput tracking for your processing line. 1) Will the IFM sensors connect to the PLC via standard digital input or do you prefer IO Link for advanced diagnostics? 2) Does the existing SCADA system support OPC UA or Modbus TCP for pulling the daily totals? 3) Should the daily reset button be a physical industrial push button on the stainless panel or a virtual toggle? I will replace manual errors with a precise digital record giving you total visibility into daily production. You will get a reliable system that withstands high pressure washdowns while ensuring every bird is accounted for accurately. This automation ensures yield data is correct, allowing you to optimize your supply chain and reduce waste without relying on human estimation. I will develop the logic in CODESYS using a robust counter function block designed to divide leg detections by two for an accurate bird count. The hardware will feature an IP69K rated IFM sensor and a stainless enclosure for aggressive hygiene requirements. I will structure the program with modular blocks for easy expansion to additional lines and implement data registers that sync seamlessly with your SCADA via industrial protocols. Best regards, Bharat Joshi

@ahtishamulhaque1

As the driving force behind Solves Inn, I specialize in developing systems that solve real-world problems just like yours. With over a decade of experience in automation, technical documentation, and full-stack development, I understand the vital role accurate data plays in the efficiency and profitability of a business. For your project, my extensive background in CODESYS programming combined with my intimate knowledge of working with IFM-based systems make me a perfect match. From designing and implementing the logical structure to ensuring high level of hygiene and daily reset ability, my meticulous work ethic and eye for detail can promise you a PLC counting routine that is precise, robust, and expandable. Your poultry processing line deserves an automation solution that is not only functional but scalable and reliable. At Solves Inn, our focus is on engineering production-ready systems that provide tangible business benefits. In me, you'll find a committed partner dedicated to delivering beyond expectations. Let’s revolutionize your chicken counting process together!

@fornacautomation

Hi this is vignesh having 10+ years of experience in plc /scada programming ping me to proceed furthur

@NEHABHAT92

Drawing from my extensive 9+ years of experience in Web and Mobile App Development, I am confident in my ability to design and implement accurate counting routines that meet your exact specifications. Being experienced with automation, CODESYS programming, as well as working with sensors like the one you've described, I guarantee a reliable and efficient IFM based system that ensures the accuracy you desire. In addition to building your CODESYS project, I will provide a fully-commented ladder/structured text routine for easier understanding and future reference. Furthermore, I’ll furnish a detailed tag list/memory map so all relevant information pertaining to the live count and daily reset are well documented and accessible. Testing is always a crucial part of any project, so along with the deliverables, I will also provide a simple test plan to ensure accuracy. My commitment extends beyond project completion; by offering free 3 months support post-delivery, I provide peace of mind and solidify my dedication to delivering quality work. Plus, with our cost-effective pricing model, your budget concerns will be taken care of effortlessly. Let's turn your need for real-time tracing into a reality!

@paulusl4

Dear Client, I can deliver a reliable, fully commented CODESYS programming routine tailored exactly for your poultry processing line's IFM sensor integration. My technical execution plan for your counting routine: Robust Counter Logic (2 Pulses = 1 Bird): Implementing an optimized Counter Up (CTU) block in CODESYS (Structured Text or Ladder Diagram) that processes raw digital inputs from the poultry leg sensor, utilizing a divide-by-two hardware debouncing logic to ensure maximum accuracy and zero double-counting errors. SCADA Tag Mapping & Memory Allocations: Creating a clean Modbus/OPC-UA compatible memory map holding the 32-bit registers for Live Count, Daily Total Cumulative Count, and the Global Daily Reset bit commanded by the physical operator button. Clean Documentation & Test Plan: Delivering a comprehensive simulation dry-run test specification (verifying sensor tracking, variable overflows, and power-cycle data retention steps) alongside fully commented source files for future hardware expansion. Ready to build this high-accuracy industrial automation routine within 5 days. Let's align on chat. Thank you.

@sandipm1307

With years of experience in industrial automation, I have mastered how to make operational processes more efficient and reliable. Equipped with a deep understanding of CODESYS and a host of related PLCs and SCADAs, I am confident that I can provide you the perfect solution - a robust counting routine for your poultry processing line. My expertise with components such as sensors, wires, panels, and protocols like Modbus TCP/RTU will absolutely assist me in designing a tailor-made system for your hygiene washdown area to meet your specific requirements. In addition to this project's technicalities, my ability to integrate your PLCs with other systems such as Python, Google Sheets, cloud-based platforms for real-time monitoring and logging will be an add-on benefit for you. With these integrations, you can obtain a traceable and accurate measure of your chicken count promptly on your existing SCADA screen. Being conscious of site conditions and troubleshooting requirements are bonuses I carry as it permits me to ensure not just theoretical but practical execution at every step of the process. To sum it up, my sincere passion is to bring efficiency and reliability into industrial processes through automation; this defined ambition along combined with my relevant education and skill set make me the best fit for your project. If chosen, I assure you a cutting-edge innovative software solution which not only counts chickens but also

@DidierPellegrino

Good morning, I am a Codesys expert with 8 years’ experience. I specialise in creating configurable projects. The project simply involves managing a counter, where n/2 = the number of chickens. Would this require a manual reset by the operator via a SCADA page? I see there are two sensors – is this to provide redundancy in the readings? The project must manage communication with the AL1327 device, to which the two inputs of the O6P301 sensors will be connected, in order to obtain the count and enable the reset function. Which PLC should be used? Do I just need to prepare the code and the SCADA system? If the PLC has a Real-Time Clock, I can also set up production data analysis to track production trends. An automatic daily reset could also be implemented. I am also available to assist with future projects and integrations.