
Closed
Posted
Paid on delivery
Project Title: Senior PCB Design Engineer – Secure Control Boards for Hair Styling Appliances Project Overview: We are seeking an experienced PCB Design Engineer to develop high-performance control boards for a new line of professional hair styling tools (Blow Dryer, Flat Iron, and Curling Iron). This project requires a focus on high-wattage thermal management, integrated hardware security to protect intellectual property, and coordination with firmware teams for proprietary protocols. Scope of Work: • Schematic & Layout: Design 2-layer or 4-layer PCBs for high-heat consumer grooming tools (12v and battery). • Thermal Management: Implement IPC-compliant trace widths and component spacing for heating elements (MCH/PTC) and high-speed motors. • PCB-Level Security: Design hardware-level security features (e.g., Secure Element integration, anti-tamper traces, or encrypted communication paths) to prevent product cloning and unauthorized accessory use. • Firmware Integration: Coordinate with firmware engineers to implement and support proprietary charging and power delivery protocols. • Documentation: Create a comprehensive security architecture document to protect and record the design's IP. • Compliance: Design for safety standards including UL 859 and IEC 60335-2-23. Technical Deliverables: • Complete Manufacturing Package: Gerber X2 files, NC Drill files, and Pick-and-Place data. • Bill of Materials (BOM): Itemized list with verified manufacturer part numbers and sourcing. • Native Design Files: Full source files (Altium, KiCad, or Allegro preferred). • Security Documentation: Detailed technical breakdown of the hardware security implementation. A Chain of trust document
Project ID: 40566998
43 proposals
Remote project
Active 19 mins ago
Set your budget and timeframe
Get paid for your work
Outline your proposal
It's free to sign up and bid on jobs
43 freelancers are bidding on average $1,104 CAD for this job

My name is HAMZA and I'm thrilled to have the opportunity to tailor your thermal management needs with my robust skills in electrical engineering, electronics, and embedded systems. With extensive experience in designing high-performance PCBs for low-power embedded systems an crucial part of reliable functionality that we are looking for. My past work history includes developing secure, high-wattage appliances, which aligns directly with your requirements to protect intellectual property and secure product cloning. Proactive in providing value-added suggestions, I can bring creativity to your project by implementing hardware-level security features like Secure Element integration and anti-tamper traces. Moreover, I comprehend the significance of firmware integration for efficient proprietary charging and power delivery protocols. Coordination along this line is a skill I am proud of besides creating comprehensive documents that protect the design's intellectual property while ensuring safety standards compliance as stipulated by UL 859 and IEC 60335-2-23.
$750 CAD in 4 days
7.9
7.9

With a comprehensive background in electrical engineering, embedded systems, and product design, I'm confident that my skills are an excellent match for your PCB board project. Particularly, my experience in digital motor control and power electronics aligns perfectly with your thermal management needs, ensuring optimal system performance with precise control of heating elements and high-speed motors, vital to your grooming appliances. Moreover, my work on hardware-level security features is directly relevant to your project's needs. I am well-versed in incorporating secure elements, designing anti-tamper traces, and creating encrypted communication paths that prevent unauthorized access while protecting the integrity of proprietary protocols. I have also developed detailed technical documentation in the past to protect IP rights comprehensively. Finally, the native software files I provide ensure smooth handover and a continuation of work beyond the project's completion. Proficiencies in Altium, KiCad and Allegro ensure compatibility with existing workflows if necessary. Trust me to create a manufacturing package with validated part numbers, ready Gerber X2 files, NC Drill files, Pick-and-Place data alongside the security documentation you require. Let's work together to create safe, innovative products for your customers.
$1,250 CAD in 15 days
7.5
7.5

Having spent over 8 years in the field of Electrical/Electronic Engineering with a special focus on PCB design, I have become proficient in working with numerous CAD software including Eagle, Altium, KiCAD and EasyEDA - the tools that are highly relevant to your project. I am also a Certified EasyEDA designer; the verification certificate attached in my portfolio speaks volumes about my competency and expertise. Nevertheless, it's not just about credentials; it's also about passion. My deep passion for PCB design and embedded systems has led my services to be ranked among the top 1% by my previous clients. I'm motivated by problem-solving and solution provision; such as designing secure, high-performance control boards with complex thermal management is my forte. Furthermore, I consider myself an excellent team player and communicator which is essential as this project requires coordination with firmware teams, implementing proprietary protocols amongst other things. Count on me for timely delivery without exceeding your budget! If you want someone who can convert your ideas into practical designs using state-of-the-art tools – then, I am eager to join your project team!
$1,125 CAD in 7 days
6.9
6.9

Your project demands more than a standard PCB design—it requires a secure, thermally robust control board that can withstand high-power operation while protecting your intellectual property from cloning and unauthorized access. With 12+ years of PCB and embedded hardware design experience, I can deliver production-ready 2/4-layer PCBs with optimized thermal management, hardware security implementation, and seamless firmware integration. My expertise includes high-current power electronics, battery-powered systems, secure embedded hardware, STM32/ESP32 platforms, multilayer PCB layout, DFM/DFT, and compliance-oriented designs. I will provide complete schematics, PCB layout, Gerber X2, BOM, Pick-and-Place, native CAD files, and comprehensive security documentation, ensuring a reliable, manufacturable, and IP-protected product. Regards, Engineer Muhammad Usman PCB Pro Expert
$1,125 CAD in 7 days
6.8
6.8

With over a decade of experience in Electrical Engineering and Product Design, I, Azra bring you a profusion of skills that undeniably match your project requirements. Not only am I well-versed in PCB Layout and Electronics, but I'm also proficient in using Altium, KiCad, and Allegro. This familiarity with multiple software platforms ensures I can provide you with Native Design Files in your preferred format for the secure control boards. Thermal management is crucial for effective functioning of heating elements, a challenge I've successfully tackled in the past. Additionally, my strong grip on PCB-level security design- be it Secure Element integration or anti-tamper traces - combined with my ability to create detailed technical documentation bodes well for your need to safeguard your intellectual property. My skills are definitely not just limited to the technical aspects. I bring to the table a considerable amount of experience working with teams and coordinating with multiple stakeholders which makes me adept at collaborating with your firmware engineers as well. All in all, since this project aligns perfectly with my skills and experience while being something that truly excites me, I believe I will be the perfect choice for your team.
$750 CAD in 7 days
5.8
5.8

Hi, how are you doing? I went through your project description and I can help you in your project. your project requirements perfectly match my expertise. We are a team of Electrical and Electronics engineers, we have successfully completed 1000+ Projects for multiple regular clients from OMAN, UK, USA, Australia, Canada, France, Germany, Lebanon and many other countries. We are providing our services in following areas: Antenna Design (CST, HFSS) Embedded C Programming. VHDL/Verilog, Quartus/Vivado, LabVIEW/ Multisim/PSPICE/VLSI MATLAB/SIMULINK Network Simulator NS2/NS3 Microcontroller like Arduino, Raspberry Pi, FPGA, AVR, PIC, STM32 and ESP32. IDEs like Keil MDK V5, ATmel studio and MPLab XC8. PLCs / SCADA PCB Designing Proteus, Eagle, KiCAD and Altium IOT Technologies like Ethernet, GSM GPRS. HTTP Restful APIs connection for IOT Communications. Also, we have good command over report writing, I can show you many samples of our previous reports. Kindly consider us for your project and text me so that we can further discuss specifically about your project's main goals and requirements.
$1,125 CAD in 7 days
6.2
6.2

HI, I am an experienced electronics and PCB Design engineer, specialised in use of ECAD software such as Altium Designer, KICAD, EasyEDA, etc. for the the design of electronics and PCB. I will design your projects to meet your Requirements and the industry standard. I do all kinds of circuits such as Power delivery circuit, Sensor Integrated Circuits, wireless control, MCUs etc. I will deliver the following. The Schematics for your Design The PCB for the design Bill of materials(If needed) Gerber, Pick and Place and other manufacturing and assembly drawings needed. Full Support and consultancy till the project is done. Kindly send me message for my previous designs and also so we can discuss further on your project I look Forward to working with you. Best Regards, Abdur-Rafiq
$1,125 CAD in 7 days
5.2
5.2

Drawing on my 8+ years of electrical engineering experience, I have developed a profound set of skills tailor-made for your project requirements. My proven track record in delivering robust hardware solutions, from concept to final implementation, aligns flawlessly with your search for a Senior PCB Design Engineer. The high-performance control boards we need for your professional hair styling appliances demand my core strengths in thermal management and integrated hardware security to protect intellectual property. My extensive knowledge of heat management, including IPC-compliant trace widths and component spacing for heating elements (MCH/PTC) and high-speed motors will ensure the utmost safety and functionality in your energy-intensive grooming tools. Additionally, I understand the critical role of security in preventing unauthorized duplication or use which is why I’ll leave no detail unchecked when implementing your desired hardware-level security features. Another invaluable asset I bring to the table is my proficiency in coordinating with firmware engineers to implement proprietary charging and power delivery protocols. Such strong collaboration is necessary to deliver a seamless final product and I don't shy away from the rigor it takes to create top-drawer results apartheid.freelancer.passport_expiry_date-Main Street Project-polishing appliances-Freelancer Languages-(['English'])-Skills(['Hair Dressing', 'Clean Generation', 'Precision'])
$1,125 CAD in 14 days
4.4
4.4

Hello, I am an experienced PCB Design Engineer specializing in embedded systems, power electronics, and production-ready hardware development. I can design secure 2-layer or 4-layer control boards optimized for high-power heating elements, motor control, and battery-powered consumer products while following IPC layout practices. My workflow includes schematic capture, PCB layout, thermal analysis, component selection, EMI/EMC-aware routing, and seamless firmware integration for proprietary communication protocols. I will deliver complete manufacturing documentation including Gerber X2, NC Drill, Pick-and-Place files, verified BOM with manufacturer part numbers, and native design files. Additionally, I will prepare comprehensive technical documentation covering hardware security architecture, chain of trust, anti-tamper implementation, and design decisions to support manufacturing, certification, long-term maintenance, and intellectual property protection.:::
$1,000 CAD in 7 days
4.5
4.5

Dear Client, Thank you for considering my services for your PCB board design project. I specialize in designing high-quality, manufacturable PCB layouts using industry-standard tools such as Altium Designer, KiCad, and Eagle. Before providing a final quotation, I would like to review your project requirements, including the schematic, board dimensions, layer count, component density, design constraints, and any specific manufacturing or compliance requirements. My price quote will be based on the complexity of the design, including schematic capture (if required), PCB layout, component placement, routing, design rule checks (DRC), Gerber file generation, Bill of Materials (BOM), pick-and-place files, and manufacturing-ready documentation. I always focus on signal integrity, power distribution, EMI/EMC considerations, and design optimization to ensure a reliable and cost-effective PCB that is ready for fabrication and assembly. I am committed to delivering accurate, high-quality PCB designs within the agreed timeline and budget. Once I review your project specifications, I will provide a detailed and competitive price quote along with the estimated delivery schedule. I look forward to discussing your project and helping you bring your PCB design from concept to production.
$750 CAD in 7 days
4.1
4.1

I understand you need robust, secure control boards for high-wattage hair styling appliances, similar to my recent work on embedded security solutions for consumer electronics where I implemented tamper-resistant features and optimized thermal performance. My experience directly aligns with your need for integrated hardware security and effective thermal management. My technical approach will involve using Altium Designer for schematic capture and layout, focusing on 4-layer designs to accommodate power and signal integrity requirements. I'll employ thermal simulation tools to analyze heat dissipation for the high-wattage components and incorporate appropriate heatsinking or thermal vias. For security, I'll integrate microcontrollers with secure boot capabilities and consider encrypted communication protocols, working closely with your firmware team. Could you elaborate on the specific security protocols you envision, and what are your projected power consumption figures for the blow dryer, flat iron, and curling iron? I'm available for a brief call to discuss these details and how I can deliver a high-quality, secure design.
$1,299 CAD in 21 days
4.2
4.2

This proposal aims to develop high-performance, secure control PCBs for professional hair styling appliances, incorporating advanced thermal management, hardware security features like Secure Element integration, anti-tamper traces, and encrypted paths. Expertise in Electronics, PCB Layout, and Technical Writing will ensure compliance with UL 859 and IEC 60335-2-23, delivering comprehensive design files and security documentation. Skilled in coordinating firmware integration for proprietary protocols, I will create a manufacturing-ready package and detailed security architecture to safeguard your intellectual property. Let's bring innovative safety and security to your grooming tools with precise, reliable PCB design.
$1,000 CAD in 20 days
3.5
3.5

As the Senior Electronics and PCB Engineer with a focus on embedded systems, thermal management, and hardware security, I bring unique qualifications to this project. I have extensive experience with high-heat consumer tools which aligns perfectly with your need for thermal management in the hair styling appliances. My expertise in incorporating IPC-compliant trace widths and component spacing will ensure optimal performance for the heating elements and high-speed motors. Lastly, my proficiency with various PCB design tools such as Altium, KiCad, OrCad, Eagle, and EasyEDA will be an asset for delivering high-quality gerber files, drills files, pick-and-place data, a comprehensive bill of materials (BOM), native design files amongst others. Having successfully completed projects like yours in the past while maintaining compliance with relevant safety standards - which I understand are crucial for your project - I assure you a satisfactory outcome. Let's collaborate to bring an innovative line of hair styling tools into existence!
$1,125 CAD in 7 days
3.4
3.4

As an experienced and adept electronics and embedded systems developer, I understand the critical interplay between hardware design, thermal management, security, and firmware integration. I have a proven track record of developing high-wattage PCBs that tackle thermal challenges with grace--a skill that is particularly important in delivering superior control boards for hair styling appliances like the ones you've described. My expertise in electronics and embedded systems also makes me uniquely qualified to handle PCB-level security concerns. When it comes to protecting your product’s IP and thwarting unauthorized accessory usage, I fully understand the need for Secure Element integration, anti-tamper traces, or encrypted communication paths.
$1,125 CAD in 7 days
2.8
2.8

Hello, there! I have reviewed your PCB design requirements for secure control boards used in professional hair styling appliances, and I am confident I can help develop a reliable hardware solution from schematic design through manufacturing documentation. I have experience with PCB design, embedded hardware development, power management, thermal considerations, component selection, BOM preparation, and manufacturing-ready deliverables. I can support 2-layer/4-layer PCB layouts, high-current designs, motor and heating element control, firmware coordination, and hardware security implementations. I understand the importance of protecting intellectual property in consumer electronics. I can help design security-focused architectures including secure communication paths, protection mechanisms, and documentation such as hardware security analysis and chain-of-trust concepts. I will focus on producing clean, production-ready outputs including native design files, Gerbers, drill files, pick-and-place data, BOM documentation, and engineering notes while considering safety and compliance requirements. Best regards, Aly Nurdin
$750 CAD in 3 days
0.6
0.6

Re: Senior PCB Design for Secure Control Boards My initial assessment for designing secure, high-power control boards for professional hair styling tools suggests a workflow using Altium Designer for schematic/layout and SOLIDWORKS for mechanical integration. I have direct experience implementing hardware-level security and high-wattage thermal management. For instance, on a past project developing a connected kitchen appliance, I successfully integrated a Secure Element for anti-cloning and designed multi-layer PCBs with thermal vias and copper pours to manage a 1500W heating element, passing UL safety tests on the first iteration. I propose the following key steps: 1. Detailed schematic capture and component selection, focusing on thermal properties, security ICs, and UL compliance. 2. 4-layer PCB layout with careful trace routing for thermal management (IPC standards) and firmware integration, followed by generating a full manufacturing package (Gerbers, BOM, Pick-and-Place). Happy to elaborate on my approach. Regards, Anton K.
$750 CAD in 7 days
0.0
0.0

Hi, We are available to take this on and get your control board design working perfectly. The main issue with high-wattage thermal management in consumer grooming tools is usually the trace width calculations and component placement not lining up for MCH/PTC heating elements specifically. Are you planning to use a specific secure element for the hardware-level security and do you want the security architecture documentation to follow a specific compliance template for UL/IEC standards? We recently delivered a similar hardware project for a client that needed integrated security features to prevent cloning of their proprietary appliance technology. We used Altium to design the 4-layer PCBs with strict thermal management and implemented a Secure Element to ensure encrypted communication paths. We corrected their PCB-level anti-tamper traces to ensure complete reliability under high-heat conditions. Our design ensured the hardware remained protected against unauthorized access and made the manufacturing process way faster for their team. We are eager to discuss the project further. Reach out to initiate a conversation! Best regards, Quantum Code Solutions
$1,125 CAD in 7 days
0.0
0.0

Hi, Thank you for sharing the details of your project. I fully understand the critical importance of robust PCB design for high-performance hair styling appliances, especially when it comes to balancing high-wattage thermal management with advanced hardware security. With over 7 years of experience designing control boards for consumer electronics—including a recent project developing a secure, battery-powered control PCB for a high-end hand dryer—I am confident in delivering a solution that meets your technical, security, and compliance requirements. My approach combines meticulous PCB layout, thorough compliance with UL 859 and IEC 60335-2-23 standards, and the integration of hardware-based security elements. I have successfully implemented secure element chips and anti-tamper routing in previous designs to prevent unauthorized replication and accessory use, and I routinely collaborate with firmware teams to optimize proprietary protocol support. You can count on me to deliver: - Optimized 2-layer or 4-layer PCB schematics and layouts, factoring in rigorous thermal and electrical safety requirements for high-power, battery-operated devices. - Comprehensive hardware-level security, including secure element integration and anti-tamper features, with full technical documentation and a chain of trust. - Complete manufacturing documentation: Gerber X2, NC drill, pick-and-place, and a detailed BOM with verified part sourcing. - Native design files (Altium/KiCad/Allegro) along with a clear, professional security architecture document to safeguard your IP. I am confident my hands-on experience and attention to detail make me the ideal partner for this project. I look forward to collaborating closely to bring your innovative styling tools to market, securely and reliably. Best Regards, Aya
$1,125 CAD in 10 days
0.0
0.0

Hi, I have carefully analyzed your project requirements and understand you need secure, high-performance PCB control boards for professional hair styling appliances, with a strong focus on thermal management, hardware security, firmware integration, and compliance with consumer safety standards. I have completed similar embedded hardware projects involving multi-layer PCB design, power electronics, thermal optimization, secure hardware architectures, MCU integration, and manufacturing-ready documentation. My experience includes designing reliable products that are optimized for production and protected against cloning. I will deliver robust schematics and PCB layouts, implement appropriate hardware security measures, coordinate with firmware integration, and prepare complete manufacturing files, BOM, native design files, and comprehensive security documentation. The design will prioritize reliability, safety, and long-term maintainability. I am available to start immediately and committed to delivering the highest-quality project within the shortest possible timeframe. Best regards, Oleh
$1,000 CAD in 20 days
0.0
0.0

With my extensive experience in backend development, I've inherently mastered the art of code security, documentation, and creating a comprehensive chain of trust – all imperative skills for your PCB board design project. The experience from designing and securing projects in Django caters perfectly to your PCB-level security needs, such as implementing anti-tamper traces and secure element integration to ward off unauthorized access or cloning. For every project I commit to, I ensure clear communication with you whenever I come across any roadblocks or opportunities for improvement. Together, we'll build a reliable, high-quality product that strictly adheres to safety standards and manages complex thermal environments effectively. Additionally, my specialization in relational databases aligns well with the project's requirement for robust data management while my knack for precise documentation will provide you with well-organized native design files necessary for further iterations or troubleshooting. You'll even have a ready-to-go manufacturing package; Gerber X2 files, NC Drill files, and Pick-and-Place data – all delivered on time. So why settle for anything less than the best when I am here to take on your challenge?
$1,125 CAD in 7 days
0.0
0.0

Windsor, Canada
Payment method verified
Member since Jan 4, 2011
$10-30 USD
$30-250 CAD
$99-100 CAD
$30-250 CAD
$30-250 CAD
$15-25 USD / hour
₹1500-12500 INR
€250-750 EUR
$750-1500 USD
€250-750 EUR
₹12500-37500 INR
$2-8 AUD / hour
$8-15 USD / hour
$250-750 CAD
₹3500-4000 INR / hour
₹600-800 INR
$250-750 USD
€30-250 EUR
$10-30 USD
$30-250 CAD
£20-250 GBP
₹600-1500 INR
min $50 USD / hour
₹600-1500 INR
€750-1500 EUR