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Solar Panel Cleaning Robot Prototype Development We are developing an automated rooftop solar panel cleaning mechanism and need an experienced freelancer/team for complete mechanical, electronics, and prototype development. The product is a linear sliding brush/wiper-based cleaner for solar panels. The brush will move left and right across the solar panel surface like a wiper. It should be safe for solar glass, cost-effective, lightweight, and practical for Indian rooftop conditions. Work Required 1. Mechanical Design Design a complete sliding cleaning mechanism for rooftop solar panels. Use a non-rotating linear brush/wiper system. Design should be suitable for small rooftop solar systems. Create a rail/slider mechanism using bearings, guide rails, or cost-effective alternatives. Prefer wire/cable-driven mechanism instead of belt drive, if feasible. Motor preference: 12V/24V car power window slider motor or similar low-cost DC geared motor. Design mounting brackets, carriage, frame, motor holder, pulley/wire drum, tensioning system, and brush holder. Product should be weather-resistant and easy to assemble. 2. Brush/Wiper Design Design and recommend the best brush/wiper for dry solar panel cleaning. Preferred brush concept: Symmetrical Hybrid Brush Design: PBT Bristle → Microfiber Pad → PBT Bristle The freelancer should research and suggest the most cost-effective and safe design. Required brush details: Brush type and material Brush length Brush width Brush height PBT bristle hardness/softness Bristle diameter Bristle density Microfiber GSM/thickness Recommended contact pressure on solar glass Replaceable brush cartridge design Safe design for solar glass and anti-reflective coating 3. Electronics and PCBA Design Design complete electronics for motor control. Support forward, reverse, start, stop, and automatic return. End detection using current sensing, Hall sensor, or another reliable method. Overload protection for motor. Manual push-button control. Optional Wi-Fi/Bluetooth control using ESP32 or similar controller. Battery input support: 12V or 24V DC. Design should be low-cost and suitable for mass production. Required electronics deliverables: Circuit schematic PCB layout Gerber files BOM CPL/Pick-and-place file PCBA-ready files Firmware/code for controller Wiring diagram Testing procedure 4. Prototype and Manufacturing Support The freelancer should help make the design practical for prototype fabrication and future production. Required deliverables: 3D CAD model 2D manufacturing drawings Exploded assembly view Mechanical BOM Electronics BOM Supplier/component suggestions Motor selection Brush material selection Wire/cable drive design or better cost-effective drive recommendation Assembly instructions Testing and troubleshooting guide Cost estimation for prototype and mass production Preferred Skills Mechanical CAD design Robotics/automation Solar panel cleaning system design Motor and drive mechanism design Wire/cable drive or belt/pulley mechanism Embedded electronics PCB/PCBA design ESP32/Arduino/STM32 firmware Low-cost product development DFM/DFA for manufacturing Expected Output A complete working prototype design that can be fabricated, assembled, tested, and later converted into a manufacturable product. Please share: Relevant portfolio Similar projects completed
Project ID: 40411504
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21 freelancers are bidding on average ₹54,216 INR for this job

Mechanical Design & Engineering Expertise: Reverse Engineering | Fabrication | DFM | 3D Printing | Concept Design | Product Development | Robotics Profile: I am a Mechanical Designer with over 8 years of experience turning complex ideas into functional, manufactured products. I focus on creating designs that aren’t just visually sound, but are technically optimized for real-world performance and efficient production. Software Proficiency: SolidWorks • Autodesk (AutoCAD, Fusion, Inventor) • Maya • Matlab • Rhino • Catia Best Regards, MOHAMED EWAIDA Senior Mechanical Designer
₹68,000 INR in 7 days
4.8
4.8

Hi, I'm interested in developing your solar panel cleaning robot prototype. I have hands-on experience in mechanical design, embedded electronics, PCB development, and firmware, so I can handle the complete scope. For mechanics, I'll design the sliding brush mechanism with wire/cable drive, rail carriage system, motor mounts, and tensioning. Everything optimized for Indian rooftop conditions using your specified 12V/24V motors. On the brush design, I'll develop your hybrid concept (PBT bristle, microfiber pad, PBT bristle) with all specifications: bristle hardness, diameter, density, microfiber GSM, contact pressure, and replaceable cartridge design. Safe for solar glass and anti-reflective coatings. For electronics, I'll deliver circuit schematic, PCB layout, Gerber files, BOM, and CPL. Motor control with forward/reverse/stop, end detection via current sensing or Hall sensors, overload protection, push-button interface, and optional ESP32 Wi-Fi/Bluetooth. I'll write the firmware for autonomous operation. Deliverables include 3D CAD, 2D manufacturing drawings, assembly views, supplier recommendations, assembly instructions, testing procedures, and cost estimates for prototype and production. I've built embedded systems and automation projects before and understand design for manufacturing. Ready to discuss timeline. Best regards, Maisam Raza
₹56,250 INR in 7 days
5.2
5.2

Hello sir, Did go through your job description and glad to share that I have enormous experience in working with Solar Panel Cleaning mechanism for Rooftop I'm a seasoned programmer and Engineer with quality experience in Flutter, React, Node.JS, SpringBoot, Frontend and Backend Development, Python, Matlab, R studio, C, C++, C#, OpenCV, OpenGL, Tesseract OCR, google vision, Statistical programming/R progamming data analysis Computing for Data Analysis Time Series & Econometric, Machine learning, AI, Deep learning, Matlab and Mathematica, 3D modeling, CAD/CAM,AutoCAD, 2D, Architectural Engineering, SolidWorks, Unity 3D, PCB, Electronics, Arduino, Automation, Embedded and Firmware , IOT, Electrical/Mechanical Engineering I am a TOP Rated Freelancer, and you can check my reviews here as well: https://www.freelancer.com/u/mzdesmag. Looking forward to potentially working together on this project. Thanks and Best regards, Adekunle.
₹38,000 INR in 7 days
4.9
4.9

As an experienced Full Stack Developer with a special focus on Mobile App Development, I believe I have the skills and aptitude to meet your Solar Panel Cleaning mechanism project's requirements. My 10+ years in the industry have left me well-versed in developing innovative, modern technologies and smart digital strategies, which aligns well with the needs of your solar panel cleaning project. In particular, my experience in Robotics, Automation and Embedded Electronics is well-suited for developing a mechanized solar panel cleaner. Furthermore, I am adept at Mechanical CAD design and Motor & Drive Mechanism design which are the core areas for this particular project. My knowledge extends to belt drives, pulley systems and wire/cable mechanisms that you’ve mentioned in the project description. In addition to my technical skills, I’d be remiss not to mention my commitment to quality. With over 100 successful projects under my belt, I've developed a sharp eye for ensuring all aspects of a design are practical, functional and cost-effective as per your requirement. Therefore, I can confidently handle everything from ideation and design to final execution and production. By selecting me for this project, you won't just be getting an engineer, but rather a long term solution partner who is dedicated to helping your business grow through efficient technology!
₹57,500 INR in 7 days
4.4
4.4

With extensive experience in industrial automation, specifically in designing and programming systems tailored to the unique needs of different plants, I believe I'm the ideal freelancer to deliver your solar panel cleaning mechanism project. Throughout my career, I've worked on various projects using software like SIEMENS TIA Portal, Simatic Manager, WinCC SCADA and PH & INFORMATION SERVER - the skills that are transferable to this task. When it comes to automation system, precision, reliability and cost-effectiveness have always been my top priority and this matches the requirements for your project excellently. Additionally, I have hands on experience with ABB PLC & SIEMENS MOBERN PLC - essential for smooth motor control in your design. My expertise with power plants makes me the best choice for suggesting suitable suppliers and component selection too. Having a thorough understanding of what goes into making an automated mechanism robust, efficient and easy to maintain, I ensure that your prototype design will be practical to fabricate and assemble for future production. Finally I look forward to delivering high-quality workmanship ensuring you're fully satisfied with timely delivery, clear documentation and impeccable testing procedures.
₹56,250 INR in 21 days
5.0
5.0

I’m a Mechanical Design Engineer specializing in CAD, 2D/3D modeling, CNC Programming, 3D Printing, FEA simulations, stress analysis, and technical report writing. With strong command of tools like SOLIDWORKS, FUSION 360, AUTOCAD, ANSYS, and ABAQUS, I bring both precision and creativity to every project. I’m committed to delivering high-quality results on time, with attention to detail and engineering excellence. Let’s connect and discuss how I can help bring your project to life!
₹37,500 INR in 1 day
1.9
1.9

Hi, I am an IITian , worked at fortune 500 companies. I will make it a reality for you. With 7+ years of experience I will deliver a high-quality solution using modern technologies and industry best practices. Kindly click on the chat button so we can discuss and get started. Will share you my prior projects done and my resume too. I have been doing freelancing since 2019 worked at top MNCs in both USA and India. Lets connect
₹37,500 INR in 7 days
1.3
1.3

We can deliver a complete, low-cost solar panel cleaning robot prototype from concept to PCBA-ready design. Relevant experience: – Linear motion systems (cable/rail-driven actuators) – Low-cost DC motor control (12V/24V geared motors) – ESP32-based automation (manual + wireless control) – Weather-resistant mechanical design for outdoor use – PCB design + firmware + DFM for mass production Similar work: – Automated wiper/cleaning mechanisms (glass & panels) – Cable-driven sliding platforms – IoT-enabled motor control boards What you’ll get: Full CAD + drawings, brush design specs, electronics (schematic, PCB, firmware), BOMs, and prototype-ready documentation. Ready to optimize for cost, durability, and rooftop conditions.
₹56,250 INR in 7 days
0.0
0.0

**Proposal for Solar Panel Cleaning Mechanism for Rooftop** **Title:** Design and Implementation of a Robotic Solar Panel Cleaning System **Abstract:** The increasing popularity of solar panels has significantly transformed residential and commercial buildings, leading to substantial energy savings. However, maintaining solar panels requires regular cleaning to prevent damage and ensure optimal performance. This proposal focuses on the development of a robotic system designed to clean solar panels for rooftops. The proposed solution leverages advanced robotics techniques such as perception, mapping, planning, and control to efficiently perform the task. This system will integrate with ROS/SLAM for real-time data collection and processing, ensuring seamless integration with existing building infrastructure. **Objective:** To design, develop, and test a robotic solar panel cleaning system that is robust, efficient, and capable of performing clean operations on rooftop solar panels. The system should be able to navigate autonomously within the rooftop environment, detect obstacles, and adjust its path accordingly. Additionally, the system should communicate with existing building systems using ROS/SLAM for seamless integration. **Methodology:** 1. **Requirements Gathering:** Conduct a thorough requirement analysis to identify the key functionalities of the solar panel cleaning system. This includes robot design, operational specifications, communication protocols, and data collection methods. 2. **Robot Design:** Develop a prototype robot that is capable of performing clean operations on rooftop solar panels. The robot should be lightweight, durable, and equipped with necessary sensors and actuators for navigation, obstacle detection, and cleaning tasks. 3. **Sensing and Perception:** - Camera system for vision-based obstacle avoidance and object recognition. - Laser scanner for 3D mapping and obstacle detection. - IMU (Inertial Measurement Unit) for localizing the robot within the environment. 4. **Planning and Control:** - Path planning algorithm to optimize the cleaning trajectory based on real-time sensor data. - State estimation using SLAM to maintain the robot's position in the environment. - Control system with PID controllers for precise motion control. 5. **Integration:** Develop a software framework that integrates the robotic system with existing building systems using ROS/SLAM for seamless communication and control. 6. **Testing:** - Conduct extensive testing on different rooftop environments, including urban and rural areas, to ensure robustness and reliability. - Validate the system's performance under various operational conditions. **Expected Deliverables:** - A fully functional robotic solar panel cleaning system that can perform clean operations on rooftops with high accuracy and efficiency. - Comprehensive documentation detailing the design, implementation, testing, and deployment process. - Test reports showing the system's performance in different environments and conditions. **Budget:** $150,000 **Timeline:** 6 months **Collaborators:** - Robotics experts with experience in ROS/SLAM - Solar panel manufacturers - Building system integrators
₹37,500 INR in 7 days
0.0
0.0

Hi, I can fix your Solar Panel Cleaning Robot Prototype Development I've solved this exact problem many times. Here is what I will do: 1) Design the complete linear sliding mechanism, rail/slider, motor mount, wire/cable drive, carriage, and weather-resistant frame for safe rooftop use. 2) Develop the brush/wiper concept and recommend the best solar-safe hybrid brush, then create the 3D CAD, manufacturing drawings, and BOMs. 3) Build the electronics: motor control PCB, end detection, overload protection, manual controls, ESP32 option, firmware, wiring, and PCBA-ready files. 10 days free support after delivery Milestone-based payment Reply "YES" and Best regards, syed ribal
₹75,000 INR in 4 days
0.0
0.0

I am very motivated to be an embedded system engineer, I have no experience but I am being trained by an institute. I am afresher
₹56,250 INR in 7 days
0.0
0.0

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