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Job Brief: Product Design Engineer – Gas BBQ Technical Development Project Overview We have completed the visual design for a premium outdoor gas BBQ featuring a cast aluminium housing. We now require a Product Design Engineer to handle the mechanical and thermal engineering necessary to move from a visual concept to a production-ready prototype. Scope of Work 1) Technical Engineering: Adapt the existing visual 3D model into a functional mechanical assembly. 2) Thermal & Airflow Management: - Design the internal airflow system to support "oven-style" convection cooking with the lid closed. - Engineering of the "firebox" to ensure proper oxygen mix and prevent CO accumulation. - Design of the exhaust/venting system to maintain temperature stability while protecting against wind blow-outs (per EN 498). 3) DFM (Design for Manufacturing): - Optimise the aluminium housing for Sand Casting (prototyping) and Die Casting (mass production). - Define wall thicknesses, draft angles, and structural ribbing. 4) Gas Train Integration: Integrate a pre-certified gas system (valve, manifold, burner) from a supplier (e.g., Copreci). Ensure safe clearances between burners and the aluminum body to prevent overheating of external surfaces. Technical Requirements - Gas Expertise: Deep understanding of the Venturi effect, burner port loading, and flame stability. - Oven Dynamics: Proven experience in designing lid-down cooking systems (airflow, heat retention, and grease management). - Software: Mastery of SolidWorks, Fusion 360, or Catia (standard for foundry communication). - Standards: Knowledge of EU 2016/426 (GAR) and EN 498 to ensure the design is "certifiable" by bodies like Certigaz. Key Deliverables - Production-Ready CAD (STEP/Native): Including all internal mounts, hinges, and sealing points. - Thermal Strategy Doc: Briefing on how the design manages heat to protect the user and the paint finish. - BOM (Bill of Materials): Specification of fixings, gaskets, and gas components. Budget is TBC, please detail your price for the project.
ID do Projeto: 40332299
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Ativo há 17 dias
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49 freelancers estão ofertando em média €2.069 EUR for esse trabalho

Hi, Could you provide the 3D model files for your gas BBQ? It will help me understand the current design and how best to adapt it into a functional mechanical assembly. With extensive experience in product design and thermal systems, I can optimize the airflow for convection cooking while ensuring safe gas integration and compliance with relevant standards. I have worked on similar projects, focusing on both mechanical and thermal engineering, and I’m skilled in SolidWorks and Fusion 360. I can deliver production-ready CAD files, a thermal strategy document, and a comprehensive BOM, ensuring that all specifications are met for certification. Let’s discuss your budget and timeline. Looking forward to collaborating and bringing your concept to life!
€1.500 EUR em 1 dia
8,5
8,5

Hello, As an experienced team of engineers and developers at Live Experts, we believe we're the best fit for your Custom Aluminum BBQ Design project. With a deep understanding of Mechanical Engineering, Manufacturing Design, and Product Design anchored by proficiency in CAD/CAM tools including SolidWorks, Fusion 360, and Catia; we have all it takes to tackle the technical, thermal and airflow management aspects of this project. Over the years, my team and I have perfected our skills in DFM (Design for Manufacturing), which is a crucial requirement for optimizing the aluminum housing for Sand Casting (prototyping) and Die Casting (mass production). We are adept at defining wall thicknesses, draft angles, and structural ribbing that would not only ensure production feasibility but improve product performance as well. Notably, we have substantial expertise in gas systems particularly in relation to delivering safety and optimal functionality. Proven experience in designing lid-down cooking systems with a comprehensive understanding of Venturi effect, burner port loading, and flame stability will be instrumental in integrating a pre-certified gas system from suppliers like Copreci while ensuring the safety aspects between burners and aluminum body don't compromise overheating of external surfaces. In conclusion, our bespoke services will deliver on everything you need from a Production-Ready CAD to Thermal Strategy Documentation and o Thanks!
€3.000 EUR em 1 dia
6,8
6,8

Welcome I MADE MANY SMART DEVICES THAT MANUFACTURED AND USED IN REAL YOU WILL GET IT DONE PERFECTLY IN LESS TIME CHECK MY LATEST REVIEWS > (http://www.freelancer.com/u/ENG1mga) I have previously worked on, Lifting Set of Drones Mechanism, Robotic Arm, Delivery Robot, Automatic Wiring Machine, Solenoid Engines, Car Rooftent, Boat Lift Mechanism, Shoe Treadmill Mechanism Mechanical Ventilator and many other projects. I use Solidworks, Fusion 360, and ANSYS, COMSOL I have a workshop specializing in all 3D printing and CNC machining work, so I strive to provide the highest quality and precision. What you will receive with me: - 2D drawings - 3D files - Complete Tech. Formats - Finite Element Analysis (FEA) (if needed). Benefits: - I've worked on over 110 successful engineering projects here, rather than pursuing a successful career isolated outside of the Freelancer platform. - Experience in computer-aided manufacturing (CAM), and sheet metal work. - Moulds and Injection Molding and Design for Manufacture (DFM). - CFD and FEA Analysis Finally, I'm honored to work with you, and I will strive to make you satisfied and meet all your expectations. We look forward to our fruitful discussion. Regards,
€1.500 EUR em 7 dias
6,8
6,8

With immense pleasure, I am Mannu, offering you not just years of comprehensive experience in the field of mechanical engineering and design but also the assurance of a great collaboration. For your aluminum BBQ design project, my mastery in CAD/CAM software such as SolidWorks and Fusion 360 offers you the guarantee to transform visual designs into fully functional prototypes. Additionally, my familiarity with standard foundry software like Catia ensures seamless communication throughout the process. Lastly, my cost estimates align with providing you top-notch deliverables at a competitive price without compromising quality. My bid includes production-ready CAD files, a thermal strategy document demonstrating exactly how the design protects users and the paint finish, and a meticulously crafted bill of materials. Let's collaborate to manifest your premium outdoor BBQ into reality!
€1.666 EUR em 1 dia
6,6
6,6

Hi, Your project aligns perfectly with my expertise in thermal-fluid simulation, combustion systems, and cast aluminum product design. I can convert your visual concept into a production-ready, certifiable BBQ system. I will: Transform your model into a fully functional mechanical assembly (mounts, hinges, sealing). Design oven-style airflow for even convection cooking with stable combustion (Venturi optimization, proper air–fuel mix). Engineer the firebox and venting system to prevent CO buildup and ensure wind resistance per EN 498. Perform CFD & thermal simulations (ANSYS) to validate airflow, heat distribution, and surface safety. Optimize housing for sand casting (prototype) and die casting (mass production) with correct wall thickness, draft, and ribbing. Integrate a pre-certified gas train (e.g., Copreci) with safe thermal clearances. Deliverables: Production-ready CAD (.STEP + native) Thermal strategy document Simulation results (CFD/thermal) BOM + DFM guidelines Key questions: Burner type and quantity? Target temperature and heat-up time? Coating/finish requirements? Any insulation or double-wall structure? Selected gas system supplier? I can ensure your design is not only functional, but safe, manufacturable, and certification-ready. Best regards,
€3.000 EUR em 25 dias
6,4
6,4

Ahmed, a skilled Product Design Engineer, specializes in mechanical and thermal engineering for gas systems and cooking appliances. Proficient in CAD/CAM tools, he excels in designing airflow systems, optimizing cast housing, and ensuring DFM compliance with safety regulations. His expertise guarantees innovative, manufacturing-ready designs for premium outdoor gas BBQs, delivering practical, high-quality results with precision and dedication.
€1.500 EUR em 10 dias
6,3
6,3

With over a decade of industrial experience and expertise in CAD/CAM, Mechanical Engineering, and SolidWorks, I am the ideal candidate for your project. It's great to see that you're looking to move beyond the visual design into a product prototype. I can assure you of the highest-quality technical development as I proficiently handle software like Solidworks, AutoCAD, Fusion 360 which are also known for high compatibility with foundry communication; vital for your manufacturing process. Moreover, my extensive experience in designing lid-down cooking systems leads me to be well-aware of the ins and outs of airflow, heat retention, and grease management- thus ensuring an effective oven-style convection cooking experience. My track record involves delivering not simply satisfactory but delightful work which aligns perfectly with your project's requirements. I understand that DFM plays a huge role in mass production Like Sand Casting and Die Casting henceforth is a forte where my skills would shine. Given the complexity yet intrinsic part of your design project, I commit my complete attention and time to provide top-notch services together with uncompromising quality. Schedule a quick call for detailed discussion or contact me anytime. Looking forward to joining hands with you!
€1.500 EUR em 7 dias
6,5
6,5

HI, I can deliver a custom aluminum BBQ design with robust thermal efficiency, lightweight structure, and fabrication-ready CAD—optimized for durability, heat distribution, and user-friendly assembly. 1️⃣ What type of BBQ do you need (portable, built-in, or industrial/commercial)? 2️⃣ Should the design focus on charcoal, gas, or hybrid system? 3️⃣ Do you need full fabrication drawings with material specs and BOM? Warm regards, The Blend Nation
€1.500 EUR em 1 dia
6,2
6,2

As a seasoned mechanical engineer with vast experience in product design & development, I am the perfect fit for your Custom Aluminum BBQ project. My deep understanding of various engineering disciplines such as casting design, sheet metal, injection molded plastic parts, and enclosure design would prove instrumental in adapting the existing visual 3D model into a functional mechanical assembly for your BBQ unit. Moreover, my knowledge of Thermodynamics and HVAC coupled with a nuanced grasp on the oven dynamics concerning heat retention and airflow management make me adept at designing lid-down cooking systems. My proficiency in SolidWorks (CSWP certified) aligns impeccably with your requirement for CAD expertise. Not just that, I offer more! Proficiency in software like Creo, AutoCAD, Inventor, and Ansys for CFD & FEA further bolsters my ability to deliver the production-ready CAD model inclu
€1.800 EUR em 15 dias
6,2
6,2

Hi, I’m a multidisciplinary engineer focused on design + analysis, delivering production ready CAD and simulation-backed solutions. I work across mechanical and architectural scopes, with clear drawings, practical detailing, and fast communication. Feel free to check my profile for similar projects ,happy to review your scope and suggest the best next steps. G. Zaralı
€1.850 EUR em 7 dias
6,2
6,2

Hi there! Designing a certifiable gas BBQ requires precise airflow tuning, thermal isolation, and DFM alignment to ensure safe combustion, stable convection, and manufacturable cast geometry. We will convert your concept into a production-ready assembly with optimized firebox, airflow system, and casting-ready aluminium structure. We also have access to in-house 3D printing, so prototypes can be tested and refined if required. ✅ Do you have burner specs (BTU/kW, port size) from the supplier? ✅ Target cooking temperature range and heat distribution goals? ✅ Preferred casting process constraints or foundry guidelines? Portfolio: www.freelancer.com/u/rvwebfreelancing/mech We will be happy to address any questions and ensure a smooth project process. Ready when you are. Buildtrix Studio
€1.500 EUR em 7 dias
6,0
6,0

I have over 15 years of experience in mechanical design and metal fabrication, including industrial machinery, steel structures, and custom builds. I focus on accuracy, tolerance control, and buildability to ensure the final product is both functional and cost-effective. I use Autodesk Inventor to create clear, shop-ready drawings with GD&T, weld details, and logical assemblies, helping reduce errors and rework. My hands-on fabrication experience allows me to design with real-world constraints in mind, such as welding distortion, machining limits, fit-up, material availability, and installation challenges.
€2.250 EUR em 7 dias
6,1
6,1

As an experienced product design engineer, I believe my skills and expertise align perfectly with your project requirements for the Custom Aluminum BBQ Design. Having worked extensively with SolidWorks and Fusion 360, which are essential to quality foundry communication, I can guarantee a top-notch delivery of your key deliverables: a production-ready CAD, thermal strategy documentation and a detailed BOM. I am also conversant with the EU 2016/426 (GAR) and EN 498 standards, ensuring that your design is certifiable by industry bodies like Certigaz. Let's discuss further how we can turn your visual design concept into an outstanding production-ready prototype!
€1.551 EUR em 1 dia
5,7
5,7

Hello, Mechanical design engineer here, with expertise in conplete design process from dimensions, calculation work, CAD models, Somulations and optimization of the design. I have read the details and I am capable to work on the DFM project. My 7 years of freelance as well as industrial experience makes me most suitabke candidate for this project. Come inbox to discuss and nake a quick deal. Thanks Eng Rashid
€1.600 EUR em 14 dias
4,8
4,8

Hello: I have been using PTC/Creo for product design since 2008. If you don't mind the software aspect, I'm ready to participate in your project. I have many years of experience in mechanical design, sheet metal design, and fabrication. I can provide complete 3D drawings and CAD files (DWG or DXF format), including wall thickness, draft angles, and structural stiffeners, as well as printable PDF files, and guarantee completion within the specified timeframe. I would be very grateful if you could contact me. Project fees are negotiable, as the complexity of the project is not yet fully understood.
€1.500 EUR em 7 dias
4,6
4,6

Hello, I hope you are doing well. I found your project for developing a production-ready gas BBQ design. I am proficient in SolidWorks and I can convert your visual model into a fully functional mechanical assembly with proper thermal management, airflow design, and gas system integration. Here is my brief introduction: I am a Mechanical Design Engineer with strong experience in product design, DFM, and SolidWorks. I focus on manufacturable designs, including casting optimization, structural detailing, and safe component integration. I can deliver complete CAD, BOM, and clear technical documentation. Approach: Model refinement → airflow & thermal layout → DFM optimization → final CAD + BOM Timeline: To be confirmed after review Pricing: Will provide a clear quote after evaluating your model and scope I can share relevant samples and start immediately. Regards, Muhammad Tayyab Saleem
€1.500 EUR em 1 dia
4,5
4,5

Hi, how are you doing? I went through your project description and I can help you in your project. your project requirements perfectly match my expertise. We are a team of Expert Mechanical design Engineers, we have successfully completed 1000+ Projects for multiple regular clients from OMAN, UK, USA, Australia, Canada, France, Germany, Lebanon and many other countries. We are providing our services in following areas: FEA analysis CFD analysis Thermal analysis Structural analysis HVAC and Heat load calculation We are proficient in using following software’s: AUTOCAD SOLIDWORKS ABAQUS ANSYS Fluent MATLAB/SIMULINK COMSOL Multiphysics CATIA FUSION360 We have good command over REPORT WRITING, we can show you many samples of our previous reports. We can discuss further details in the message box.
€2.250 EUR em 7 dias
4,7
4,7

As a dedicated and highly skilled Mechanical Engineer, I have spent years honing my skills in product design and development methodologies, working with tools such as Solidworks, Autodesk, and Fusion 360 that are essential for success in this project. I have a strong foundation of knowledge regarding DFM (Design for Manufacturing) which I believe is crucial for optimizing the aluminum housing you've already designed for Sand Casting and Die Casting ensuring successful prototyping and mass production. With respect to your specific needs including thermal airflow management, gas train integration, and adherence to crucial standards, my focus is always on attention to detail. Growing my expertise in areas mentioned in the job description such as burner port loading, flame stability and oven dynamics ensuring efficient grease management has become routine to me. Additionally, our objectives align as ensuring user safety is paramount. In that regard, I understand the significance of being well-versed with certifications such as EU 2016/426 (GAR) and EN 498 aiding in the design's compliance with essential requirements. Let's work together and bring your premium outdoor gas BBQ design from visual concept to manufacture-ready prototype efficiently with a guarantee of high quality. My pricing request for this project is $ [YOUR PRICE]
€1.799 EUR em 15 dias
4,1
4,1

Hello, I hope this message finds you well. My name is Rade, and I am a mechanical engineer based in Belgrade, Serbia, with over nine years of experience in the field. I have completed many projects throughout my career, primarily utilizing SolidWorks software. My portfolio showcases several projects across various sectors, including the military, food, and pharmaceutical industries. Each project required a high level of professionalism and expertise in mechanical engineering. After reviewing your project, I am confident that I can assist you in developing an effective solution. I invite you to explore my portfolio, where you may find relevant projects that align with your needs. To ensure the best outcome, I would appreciate any additional information, ideas, or drawings you may have regarding the project. This will help me gain a deeper understanding of your specific goals. I look forward to collaborating on this project and future endeavors. Best regards, Rade
€2.250 EUR em 7 dias
4,1
4,1

Hi, I’m confident I can deliver exactly what you’re looking for. With extensive experience in graphic design and tools like Illustrator and Photoshop, I’ll recreate your designs with accuracy and a professional finish. What I offer: • 3 unique design options • 1,200+ projects worth of experience • Complete source files (AI, PSD, PNG, SVG, PDF) • Unlimited revisions until perfection I’m ready to start immediately—let’s discuss your project! Portfolio: https://www.freelancer.com/u/eyenetindia Thanks, Janki
€2.500 EUR em 1 dia
3,6
3,6

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