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I need an experienced Beckhoff TwinCAT engineer who can take full ownership of PLC programming, HMI development, and overall system integration for a medium-scale manufacturing line now entering its pre-production phase. The hardware is already in place (CX and EtherCAT I/O), so the focus is on creating clean, modular TwinCAT 3 code, building a responsive HMI that operators can learn in minutes, and tying everything together with reliable communication to our existing MES. Scope • Develop and document TwinCAT 3 PLC logic for motion, safety, and process control. • Design the HMI (TwinCAT HMI or your preferred Beckhoff-compatible platform) with alarm handling, recipe management, and diagnostics. • Integrate third-party devices over EtherCAT and Modbus TCP, verifying deterministic data exchange. • Commission on-site or remotely, run functional tests, and hand over a fully working system with source files. Deliverables 1. Compiled TwinCAT project and all source code. 2. HMI runtime package and editable screens. 3. IO/device mapping, test results, and a brief commissioning report. 4. A short hand-over session so my maintenance team can navigate the project. Acceptance criteria • Cycle time meets our spec within ±5 %. • All safety interlocks pass validation. • Operators confirm HMI usability in a 15-minute walkthrough. If you have recent TwinCAT 3 manufacturing projects and can start within the next two weeks, let’s discuss the details.
Project ID: 40303825
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10 freelancers are bidding on average ₹53,125 INR for this job

Hi, KINDLY READ MY PROPOSAL THIS IS WHAT I WILL DO - Develop clean, modular TwinCAT 3 PLC code for motion control, safety interlocks, and process sequencing on your CX + EtherCAT I/O platform. - Build a responsive TwinCAT HMI with intuitive screens, alarm management, recipe handling, and diagnostics. - Integrate third-party devices via EtherCAT and Modbus TCP with deterministic timing. - Perform on-site or remote commissioning, run full functional tests, and deliver source code, HMI runtime, IO mapping, test report, and a 1-hour handover session for your team. RELEVANT PROJECTS - 2025: TwinCAT 3 motion + safety system for packaging line (CX + EtherCAT) – cycle time met, HMI accepted in 15 min walkthrough. - 2024: Medium-scale manufacturing line with TwinCAT HMI + Modbus integration – full MES link, commissioned remotely. QUESTIONS - Exact CX CPU model and EtherCAT device list? - Preferred HMI platform (TwinCAT HMI or another Beckhoff tool)? - Any specific motion profiles or safety standards required? - Target start date and preferred commissioning method (on-site/remote)? I am TwinCAT 3 specialist with recent manufacturing experience and i am Ready to start within two weeks.
₹60,000 INR in 5 days
6.4
6.4

As an experienced engineer in industrial automation, I bring a wealth of hands-on experience to this project, and specifically in using the Beckhoff TwinCAT platform. I have a proven record of designing effective PLC logic systems for motion, safety, and process control. Moreover, I am proficient in incorporating third-party devices using EtherCAT and Modbus TCP with a focus on ensuring deterministic data exchange. In addition to my technical skills, I prioritize the usability of my system designs. The HMI should be intuitive and easy to navigate, which is crucial for operators to quickly adapt during intense production demands. I also understand the importance of clean code and efficient system integration for long-term maintainability. Furthermore, I'm known for providing thorough documentation of the delivered project including a brief but comprehensive commissioning report as per your requirements. With my recent TwinCAT 3 projects completion track record and ability to start within a fortnight, I'm confident that my blend of skills and experience make me an ideal fit for this project. Let's discuss how I can exceed your expectations while meeting all the acceptance criteria.
₹56,250 INR in 17 days
5.4
5.4

Hi there, I'm an automation specialist and plc programmer based in Canada and US. I have 10+ years of experience hands-on PLC/HMI programming for many brands of which Beckhoff using Twincat 3, is one of the core experience, programming PLc and HMI. Please see dozens of completed projects with excellent clients reviews. I am ready to share screenshots of completed projects and clients reviews. Regards
₹56,250 INR in 7 days
6.1
6.1

Hello, I have experience with Beckhoff TwinCAT PLC programming and industrial automation integration. I can develop and configure the control logic you need, set up I/O mapping, ensure reliable communication (EtherCAT/fieldbus), and integrate the PLC with your HMI/SCADA or data systems. I focus on robust ladder/structured text logic, clear documentation, and thorough testing to ensure smooth operation. Regards, Bharti
₹56,250 INR in 7 days
0.0
0.0

Im electrical/mechanical engineer specializing in plc scada.I can assist with developing and integrating your Beckhoff TwinCAT 3 control system for the manufacturing line. I have experience in PLC programming, industrial automation, and system integration, including motion control, safety logic, and HMI development for production environments. I can create clean and modular TwinCAT 3 PLC code for motion, safety interlocks, and process control while ensuring the system meets your required cycle time and reliability standards. I will also design a responsive HMI with clear navigation, alarm handling, recipe management, and diagnostic features so operators can easily monitor and control the system within minutes. In addition, I can integrate third-party devices using EtherCAT and Modbus TCP and verify stable and deterministic communication with your existing MES. After development, I will test the system, support commissioning remotely or on-site, and deliver the complete TwinCAT project, HMI runtime files, device mapping documentation, testing results, and a short hand-over session so your maintenance team can easily manage and maintain the system. Best regards.
₹37,500 INR in 15 days
0.0
0.0

With respect to your Beckhoff TwinCAT PLC Integration project, I'd like to share why my 9+ years of hands-on experience in web and mobile development can be a valuable asset for you. Integral to my skillset is my deep understanding of programming languages like Java and .NET, which I believe will prove crucial in creating clean, modular TwinCAT 3 code for this particular project. Furthermore, my experience in software development honed not only my logical thinking but also my ability to create efficient processes that align with the stringent demands of a In regards to HMI design, I have vast experience with responsive design and clear, intuitive user interface development which has always been highly appreciated by users. Ability to make even novice operators comfortably adapt to a system within minutes can not be equated with any monetary value as effectively it reduces any training time and cost anticipated otherwise,I'm comfortable using TwinCAT HMI or any other preferred platform of you.I'm also equipped with the knowledge and skills required for integrating third-party devices over EtherCAT and Modbus TCP. Data exchange being deterministic is crucial and an area where I've consistently excelled. Lastly, I understand your need for absolute reliability and dependability in this project. As such I maintain detailed documentation and will eagerly provide you the compiled TwinCAT project with all source codes along with an exhaustive commissioning report. Bein
₹56,250 INR in 7 days
0.0
0.0

PLC Programmer with hands-on experience in industrial automation. Skilled in PLC and HMI programming across multiple PLC( AB, Siemens, mitsubishi,schneider ) platforms, with strong knowledge of machine automation.
₹56,250 INR in 7 days
0.0
0.0

Hi there! I'm Sandip, an experienced Automation Engineer with a strong background in industrial automation, PLC programming, and system integration, which makes me the ideal candidate for your Beckhoff TwinCAT project. Over the years, I have worked on numerous PLC projects including motion, safety, and process control - all within a manufacturing setting - perfect for what you're wanting done right now. With a comprehensive knowledge of industrial communication protocols like Modbus TCP/RTU and OPC UA among others, I can assure you fluid and precise data exchange within every device integrated on your line via EtherCAT and Modbus TCP. Additionally, my experience with Python, Node-RED, Google Sheets and cloud-based systems allows me to offer solutions for real-time monitoring, data logging and remote control. Moreover, my commitment to clean codes, reliability and ample documentation aligns precisely with your requirements and expectations of a "working system with source files" delivery. Finally yet importantly, I am keen on providing ease of operation; thus my designs tend to be intuitive and operator-friendly. Looking forward to being part of your team soon!
₹40,000 INR in 7 days
0.0
0.0

Hello We are automation company We provide automation solutions to all cross world! Our company hands on experience with Beckhoff ,Siemens,Allen Bradley ,omron,schineder plcs And wincc Scada ,pcs7,factory talk and other software tools So,we believe that we can hand over your project on time! For more information please get back to us. And message via this platform.
₹56,250 INR in 21 days
0.0
0.0

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