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Project Description – 2-Axis Laser Pointer System for VLM Background I am managing the development of Vertical Lift Module (VLM) solutions within the Gonvarri Material Handling group, operating under brands such as Constructor and Dexion across Europe. Our current VLM design uses a mechanically traversing light pointer moving approximately 4 meters across the pick opening. This solution is complex, costly, and maintenance-intensive. We are now looking to replace it with a compact, reliable, and lower-cost laser positioning system similar to competitor solutions. Project Objective Develop a 2-axis laser pointer system capable of accurately indicating pick positions inside the VLM opening using a single laser dot. The goal is to eliminate long mechanical traversing rails and replace them with a compact positioning system. Scope of Work • Mechanical design of compact 2-axis system • Mounting concept for pick opening • Modular approach • Simple enclosure (low IP requirements) • Servo-based positioning system • Fast and smooth motion • Single-point laser system • Microcontroller-based control (Arduino or similar) • Integration with existing PLC commands (activation, referencing, position, velocity, limits) • Control software, motion smoothing, and geometry compensation • Calibration method for accurate positioning Key Requirements Working area: up to 4000 × 820 mm Accuracy: ±20 mm Speed: full travel within ~2 seconds Environment: indoor, low dust, room temperature Operation: regular industrial use System Concept The system can be implemented using two compact laser units to cover the entire tray area. Even with two units, the solution remains significantly simpler, more cost-effective, and lower maintenance compared to the current 4-meter traversing mechanism. The design should be modular and scalable. Deliverables should include a fully working prototype design including hardware design. Deliverables • Mechanical design • Component selection • Control electronics concept • Firmware / control logic • Geometry compensation concept • Calibration procedure • PLC integration concept • Fully working prototype design including hardware design. Collaboration We are available for technical discussions via Zoom to finalize the concept, architecture, and integration approach. Goal To achieve a simpler, more robust, and lower-maintenance alternative to the current traversing light pointer system while maintaining sufficient accuracy for industrial picking applications.
Project ID: 40538781
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Active 6 days ago
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25 freelancers are bidding on average $5,193 USD for this job

Hi I am an embedded systems engineer with over 16 years of experience in industrial motion control, embedded firmware, electro-mechanical product design and PLC-interfaced automation systems. This VLM laser pointer concept is very much in line with work I have done on servo/stepper positioning, calibration routines, geometry compensation and reliable control electronics for production equipment. I can help define the compact 2-axis module, select practical actuators, laser optics and controller hardware, design the enclosure and mounting concept, and prepare firmware/control logic that accepts PLC commands for enable, reference, target position, velocity and limits. My approach would be to first confirm the tray geometry, viewing angles, mounting constraints, laser safety needs and PLC interface, then produce a modular architecture that can work with one or two laser units as needed. The design would include the motion smoothing, calibration procedure and compensation method needed to reach the +-20 mm accuracy target over the 4000 x 820 mm area without relying on a long traversing rail. A few questions I would like to clarify are the PLC signal type/protocol, available mounting envelope, required laser class, and whether you need only design documentation or support through prototype build and testing as well. I can support the complete path from concept to production-ready industrial design. Please contact me to discuss details.
$4,800 USD in 35 days
7.6
7.6

Hello, I’m Saswata Mukhopadhyay, and I specialize in electronics hardware and embedded software development. I can help you with microcontroller-based systems, sensor integration, circuit troubleshooting, firmware coding, and full hardware-software integration. My experience includes ESP32, STM32, Arduino, and Raspberry Pi projects, with a focus on real-world reliability and clean implementation. Whether you need a new product, prototype, or debugging support, I can provide a practical and dependable solution for your project.
$3,100 USD in 7 days
2.9
2.9

With my extensive experience in electrical engineering and robust system design, I am confident that I can provide the more scalable, efficient, and cost-effective solution you need. My expertise in embedded systems and firmware would be particularly valuable while working with microcontroller-based control for your laser pointer system, as well as integrating it seamlessly with existing PLC commands. Moreover, my background in power electronics and high-current systems enables me to design circuits that are not only efficient but are also capable of handling the power needs for regular industrial use. I can ensure fast and smooth motion with a focus on minimizing losses and maximizing reliability. Lastly, my aptitude for RF and high-frequency design will be relevant for this project’s control software, motion smoothing, and geometry compensation aspects. I am well-versed in using tools like Altium Designer, KiCAD, OrCAD amongst others, to execute projects efficiently. I believe my work across these disciplines makes me a well-rounded candidate that is perfectly suited to bring simplicity and robustness to your new laser positioning system. Let's discuss the concept further and forge a successful collaboration in creating a more advanced VLM solution for your business.
$4,000 USD in 7 days
0.0
0.0

Your goal of a compact, reliable, and lower-cost laser positioning system for your VLM is well within reach. I've successfully implemented similar multi-axis motion control systems using Arduino, achieving precise and repeatable movements comparable to the 4-meter traverse you're looking to replace, but with significantly reduced mechanical complexity and cost. My approach would involve utilizing an Arduino Uno or Nano for core control, driving two servos to manage the X and Y axes of the laser pointer. We'll employ a PID control loop for smooth, accurate positioning, ensuring minimal overshoot and vibration. I'll develop custom firmware to handle serial communication for receiving target coordinates and translate these into servo angle commands. This will be integrated with a robust power management system to ensure reliability. What is the expected accuracy and response time required for the laser pointer's positioning? Are there any existing communication protocols you'd prefer to integrate with for sending target coordinates? I'm available for a brief call to discuss these details and how I can deliver a performant and cost-effective solution.
$4,735 USD in 21 days
0.0
0.0

Hi, I can help you with this. I am a developer with extensive experience with automations and integrations. I've helped clients with similar projects. Let me know your interest, Sincerely, Nicolas
$4,000 USD in 7 days
0.0
0.0

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